Walls & Finishes
National Gypsum Company
Cement Board
National Gypsum PermaBase® BRAND cement board provides an exceptionally hard, durable surface that is able to withstand prolonged exposure to moisture.
or Give us a Call
Product Summary
Construction and Materials
This product from National Gypsum Company falls within the Walls & Finishes category, specifically as a type of backerboard. These products are designed for use as underlayment and substrate in various construction applications, particularly in areas prone to moisture.
The construction of these backerboards typically involves a core material designed for stability and moisture resistance, faced with materials that provide a suitable surface for finishes. While specific details on construction for every product within the "Walls & Finishes (Tile Backerboard, Cement Board, Backerboard Underlayment, Insulated Cement Board)" category are not universally uniform across all offerings, common characteristics can be inferred from the product types listed.
Materials Used:
- Cement Board: This type of backerboard is primarily composed of cementitious materials, including Portland cement, aggregate (like sand or perlite), and often reinforcing fibers (such as fiberglass). This composition makes it highly resistant to moisture, mold, and mildew, which is crucial for applications behind tile in wet areas like bathrooms and kitchens.
- Gypsum Core (for some backerboards): Certain backerboards, especially those designed for drywall applications or as a substrate for other finishes, may utilize a gypsum core. These are often treated or coated to enhance moisture resistance, differentiating them from standard drywall.
- Facing Materials: The core material is typically faced with a reinforcing mesh, often fiberglass, embedded in a cementitious coating. This facing provides strength, dimensional stability, and a surface that accepts thin-set mortar or other adhesives effectively.
- Insulation (for Insulated Cement Board): For insulated cement board products, an additional layer of insulation is incorporated into the construction. This insulation is typically a rigid foam core, such as expanded polystyrene (EPS) or extruded polystyrene (XPS), sandwiched between cementitious facings. This provides both a substrate for finishes and thermal insulation.
The primary function of these backerboards is to provide a stable, durable, and moisture-resistant substrate for finishing materials like tile, stone, or other wall coverings. Their construction is engineered to prevent the transfer of moisture to underlying building structures, thereby mitigating the risk of mold growth and structural damage.
Features and Benefits
National Gypsum Company offers a comprehensive range of specialized backerboard solutions designed to provide a robust and reliable foundation for tile installations and other demanding wall and floor applications. These products are engineered to deliver exceptional performance in moisture-prone areas, ensuring the longevity and integrity of your finished surfaces.
Durock® Cement Board
Durock Cement Board is a premier choice for builders and contractors seeking superior performance and durability. Composed of Portland cement, aggregate, and water-repellent additives, it offers excellent resistance to moisture and mold, making it ideal for wet areas such as bathrooms, showers, and kitchens. Its high density and inorganic composition provide a stable and strong substrate that won't rot, swell, or degrade over time, even in high-humidity environments.
- Feature: Moisture and mold resistant composition.
Benefit: Prevents the growth of mold and mildew, promoting healthier indoor environments and protecting the structural integrity of the wall or floor. - Feature: High density and inorganic materials.
Benefit: Creates a stable and durable substrate that won't warp, swell, or degrade, ensuring a long-lasting tile installation. - Feature: Excellent adhesion for thin-set mortars.
Benefit: Provides a secure bonding surface for tile and stone, minimizing the risk of cracking or delamination. - Feature: Easy to cut and install.
Benefit: Simplifies the construction process, saving time and labor costs on the job site.
PermaBase® Cement Board
PermaBase Cement Board is another high-performance option from National Gypsum, offering exceptional strength, durability, and resistance to moisture. It is a versatile product suitable for a wide range of applications, including interior and exterior walls, floors, and countertops. PermaBase is known for its consistent quality and ease of use, making it a trusted choice for professional installations.
- Feature: Enhanced density for superior strength.
Benefit: Provides a robust and stable base for heavy tiles and demanding applications, ensuring a durable finish. - Feature: Resists moisture, mold, and mildew.
Benefit: Protects against water damage and the proliferation of harmful microorganisms, crucial for wet areas and long-term performance. - Feature: Smooth, uniform surface.
Benefit: Offers an excellent base for thin-set mortars and other adhesives, leading to superior tile adhesion and a professional-looking installation. - Feature: Available in various thicknesses.
Benefit: Allows for flexibility in project design and application requirements.
Durock® Brand X (Insulated Cement Board)
Durock Brand X Insulated Cement Board combines the benefits of cement board with integrated rigid foam insulation. This innovative product offers a continuous insulation solution that enhances energy efficiency while providing a stable, moisture-resistant substrate for tile. It is particularly beneficial for applications where thermal performance is a key consideration, such as exterior cladding, EIFS systems, and interior walls in energy-conscious construction.
- Feature: Integrated rigid foam insulation.
Benefit: Improves thermal performance, reducing heat transfer and contributing to energy savings. - Feature: Cement board substrate.
Benefit: Offers a strong, durable, and moisture-resistant surface for tile and other finishes. - Feature: Simplifies installation.
Benefit: Combines two building components into one, streamlining the construction process and reducing labor. - Feature: Suitable for interior and exterior use.
Benefit: Provides versatility for a range of construction projects.
Core Advantages:
- Moisture and Mold Resistance: National Gypsum's backerboard products are specifically designed to withstand high moisture environments, preventing costly damage and promoting healthier living spaces.
- Durability and Strength: The dense, inorganic composition ensures a stable and robust substrate that can support heavy tiles and endure the stresses of daily use, leading to long-lasting installations.
- Ease of Installation: These products are engineered for straightforward cutting and installation, contributing to efficient project timelines and reduced labor costs for contractors.
- Superior Adhesion: The consistent, uniform surfaces provide an excellent bonding area for thin-set mortars and adhesives, minimizing the risk of tile failure.
- Versatility: With a range of products suitable for various applications, including walls, floors, countertops, and both interior and exterior use, National Gypsum offers solutions for diverse project needs.
Options-Styles
National Gypsum Company offers a range of backerboard products designed for various wall and finish applications. These products are engineered to provide a stable and durable substrate for tile, cement board, and other finishing materials, particularly in areas exposed to moisture.
Style and Options
National Gypsum's backerboard offerings are primarily focused on functionality and performance, rather than decorative style. The "style" of these products refers to their material composition, intended use, and structural properties.
- Tile Backerboard: These products are specifically designed as a base for ceramic, porcelain, and stone tile installations. They offer excellent adhesion for thin-set mortar and resist moisture damage, preventing issues like mold and rot commonly associated with traditional drywall in wet areas.
- Cement Board: Cement board is a robust and water-resistant backerboard made from cement, aggregate, and reinforcing mesh. It provides a solid, stable surface that is ideal for areas requiring high durability and moisture resistance, such as shower enclosures, bathtub surrounds, and kitchen backsplashes.
- Backerboard Underlayment: This category encompasses backerboards that serve as a foundational layer beneath various flooring and wall finishes. They provide a smooth, consistent surface and help to distribute weight evenly, enhancing the longevity and performance of the final installation.
- Insulated Cement Board: For applications requiring thermal insulation in addition to moisture resistance and durability, National Gypsum offers insulated cement board. This product combines the benefits of cement board with an integrated insulation core, contributing to energy efficiency and comfort.
The specific options within each category would typically vary in terms of:
- Thickness: Available in various thicknesses to accommodate different project requirements and tile depths.
- Panel Size: Standard panel sizes for ease of handling and installation.
- Edge Type: Options may include square or tapered edges depending on the product and its intended application.
- Reinforcement: Some products may feature integrated fiberglass mesh for enhanced strength and crack resistance.
These backerboard products are integral components for creating lasting and high-performance wall and finish systems, especially in demanding environments where moisture and durability are key considerations.
- Homepage
- Products
- Accessories
- Ideas, Tips & Tools
- Specifications
- About Us
- Video
-
Green - Environmental
- Product Availability and Pricing Click here for details
-
Similar Products
- See all our Walls products.
National Gypsum Company
Gypsum Wallboard
National Gypsum Gold Bond® BRAND gypsum board is the name for a family of panel products consisting of a noncombustible core, primarily of gypsum, with a paper surfacing on…
or Give us a Call
Product Summary
Construction and Materials
National Gypsum Company offers a comprehensive range of products designed for various wall and finishing applications. Their product line includes drywall, acoustical systems and panels, gypsum shaftliners, and specialized panels such as mold-resistant, liner, and fire-resistant varieties. Additionally, they provide solutions for impact-resistant surfaces, acoustical treatments, shaftliners, and complete shaftwall systems.
The core of many National Gypsum products is gypsum, a naturally occurring mineral. Gypsum board, commonly known as drywall, typically consists of a gypsum core sandwiched between two layers of heavy paper. This construction provides a stable, fire-resistant, and easily finished surface suitable for interior walls and ceilings.
Specific product types are engineered with enhanced properties through various material compositions and manufacturing techniques:
- Mold-Resistant Panels: These panels are designed for environments where moisture is a concern. They often incorporate additives within the gypsum core and a specialized facing paper that helps resist the growth of mold and mildew.
- Fire-Resistant Panels: These products utilize a denser gypsum core, often enhanced with fiberglass or other fire-retardant additives. This composition contributes to their ability to withstand fire and slow its spread, meeting stringent building codes for fire safety.
- Impact-Resistant Panels: Engineered for high-traffic areas, these panels feature a tougher facing paper or a modified core designed to resist dents, punctures, and other forms of damage that can occur from impacts.
- Acoustical Systems & Panels: These products are manufactured to control sound transmission and absorption. The materials used can include specialized gypsum formulations, perforations, and facings that are acoustically engineered to improve the sound quality and privacy within a space.
- Gypsum Shaftliners & Shaftwall Systems: These are robust systems designed for fire-rated vertical enclosures, such as elevator shafts, stairwells, and utility chases. They are constructed using high-density gypsum core boards with enhanced fire resistance and often incorporate specific framing components and joint treatments to ensure system integrity and performance under fire conditions.
The manufacturing process for these products involves careful control of raw material selection, mixing, forming, and drying to achieve the desired physical and performance characteristics for each specific application.
Features and Benefits
National Gypsum Company offers a comprehensive range of drywall and acoustical solutions designed to meet the diverse needs of modern construction. Their product portfolio spans across walls and finishes, providing essential components for both aesthetic appeal and functional performance in residential, commercial, and institutional projects.
The core of National Gypsum's offerings includes a variety of gypsum-based panels, engineered for specific applications. These panels form the backbone of interior wall and ceiling systems, delivering a smooth, durable surface ready for finishing.
Core Advantages
- Versatile Application: National Gypsum's products are suitable for a wide array of building types and interior design requirements.
- Performance-Driven Solutions: The company specializes in panels that offer enhanced performance characteristics such as fire resistance, mold and moisture resistance, and impact resistance.
- Systematic Approach: Beyond individual panels, National Gypsum provides integrated systems like shaftwall systems, ensuring optimal performance and ease of installation.
- Quality and Reliability: As a leading manufacturer, National Gypsum is recognized for its commitment to producing high-quality building materials.
Features and Benefits
Drywall Products
National Gypsum's drywall products are fundamental to interior construction, providing a foundational surface for walls and ceilings. They are available in various types to address different project demands.
- Standard Drywall: Offers a smooth, ready-to-finish surface for general interior applications.
- Mold-Resistant Panels: Ideal for areas prone to moisture, such as bathrooms, kitchens, and basements, providing enhanced protection against mold and mildew growth.
- Fire-Resistant Panels: Engineered with specific formulations to contribute to the fire rating of wall and ceiling assemblies, enhancing building safety.
- Impact Resistant Panels: Designed to withstand higher levels of physical impact, making them suitable for high-traffic areas like corridors and schools where durability is paramount.
Acoustical Systems & Panels
These products are crucial for controlling sound within interior spaces, contributing to comfortable and functional environments.
- Acoustical Panels: Available in various textures and designs to absorb sound, reducing echo and noise reverberation in offices, classrooms, and performance spaces.
- Acoustical Systems: Integrated solutions that combine panels with supporting grid systems for efficient installation and consistent acoustic performance.
Gypsum Shaftliners & Liner Panels
Specifically designed for vertical enclosures, these products are vital for safety and compartmentation in multi-story buildings.
- Gypsum Shaftliners: Provide fire-rated enclosures for elevator shafts, stairwells, and other vertical service penetrations, contributing to life safety by containing fire and smoke.
- Liner Panels: Used within shaftwall systems and other specialized applications, offering fire and smoke control properties.
Shaftwall Systems
National Gypsum offers complete shaftwall systems that provide a streamlined and effective method for constructing vertical enclosures.
- Integrated System Components: These systems include specialized drywall panels, framing members, and accessories designed to work together to create robust, fire-rated shaft enclosures.
- Ease of Installation: Designed for efficient construction, reducing labor time and complexity compared to traditional masonry methods.
- Superior Performance: Deliver excellent fire and smoke containment, meeting stringent building code requirements for life safety.
Options-Styles
National Gypsum Company offers a comprehensive range of drywall products designed to meet various construction needs, focusing on performance, durability, and specialized applications. Their product line addresses standard wall and ceiling requirements, as well as environments demanding enhanced resistance to moisture, fire, impact, and sound transmission.
Style and Options
The style of National Gypsum's drywall products is primarily defined by their core composition, facing material, and specific performance characteristics. The company provides solutions for diverse project specifications:
- Standard Drywall: For general purpose interior applications, offering a foundational layer for walls and ceilings.
- Mold-Resistant Panels: Designed with specific core formulations and facers to inhibit mold and mildew growth, ideal for high-humidity areas such as bathrooms, kitchens, and basements.
- Fire-Resistant Panels: Engineered with non-combustible materials that contribute to fire safety by slowing the spread of flames and smoke. These panels are crucial for meeting building code requirements in areas where fire ratings are mandated.
- Impact Resistant Panels: Constructed for enhanced durability and resistance to surface damage from impacts, suitable for high-traffic areas and commercial spaces where scuffs and dents are a concern.
- Acoustical Panels and Systems: Developed to manage sound transmission and absorption, contributing to quieter interior environments. This includes products for both soundproofing and acoustic conditioning.
- Gypsum Shaftliners and Liner Panels: Specialized gypsum boards designed for use in vertical shafts such as elevator shafts, stairwells, and mechanical chases. These products are engineered for fire resistance and structural integrity within these critical building components.
- Shaftwall Systems: Comprehensive systems that utilize specific liner panels and framing components to create robust and fire-rated vertical enclosures.
The options available within these styles often include variations in thickness, panel size, and edge treatment to accommodate different installation methods and design requirements. The facing materials are typically paper or fiberglass, chosen for their compatibility with finishing materials and their contribution to the panel's overall performance.
- Homepage
- Products
- Accessories
- Ideas, Tips & Tools
- Specifications
- About Us
- Video
-
Green - Environmental
- Product Availability and Pricing Click here for details
-
Similar Products
- See all our Walls products.
National Gypsum Company
Joint Treatment & Finishing
National Gypsum manufactures a full line of ProForm joint compounds, textures, setting compounds, and tapes.
or Give us a Call
Product Summary
Construction and Materials
National Gypsum Company offers a range of finishing and setting compounds designed for professional drywall applications. These products are formulated to provide durable, smooth surfaces ready for painting or texturing.
Construction and Materials
The primary construction of these compounds involves gypsum, a naturally occurring sulfate mineral. This gypsum is processed and combined with other additives to create the various formulations available.
- Gypsum Base: The core component of all compounds.
- Additives: Specific formulations include various chemicals to control properties such as:
- Setting time
- Workability
- Bonding strength
- Shrinkage
- Water retention
Product Categories and Applications
National Gypsum's compounds are categorized to suit different stages of drywall finishing and specific performance requirements:
- Ready Mix Compounds: These are pre-mixed, all-purpose compounds designed for ease of use. They are suitable for taping, filling, patching, and skim coating. Their formulation typically allows for good adhesion and easy sanding.
- Setting Compounds: These are powder-based compounds that are mixed with water on-site. Setting compounds offer a harder finish and faster set times compared to ready-mix, making them ideal for heavy fills, embedding joint tape, and filling larger cracks or holes. They are known for their minimal shrinkage and excellent strength.
- Fire Smoke Stop Compound: Specifically engineered for fire-rated assemblies. These compounds are designed to maintain the integrity of fire-rated walls and ceilings, contributing to smoke and fire containment. Their formulation is critical for achieving required fire resistance ratings.
- Textures: Compounds designed to create decorative surface finishes. These can be applied to drywall or plaster surfaces to add visual appeal and hide imperfections. The materials are formulated to allow for various application techniques, such as spray, roll, or trowel application, to achieve different texture patterns.
Features and Benefits
National Gypsum Company offers a comprehensive line of finishing products designed to create smooth, durable, and aesthetically pleasing surfaces for interior walls and ceilings. Their product range includes ready-mix compounds, setting compounds, and specialized fire and smoke-stop compounds, catering to a variety of construction and renovation needs.
Core Advantages:
- Versatility: National Gypsum compounds are formulated to handle a wide spectrum of finishing tasks, from basic taping and mudding to intricate texturing and specialized fire-rated applications.
- Ease of Use: Many of their ready-mix products are designed for immediate application, reducing labor time and simplifying the finishing process for professionals and DIYers alike.
- Performance: Engineered for superior adhesion, sandability, and durability, these compounds ensure a high-quality finish that stands the test of time.
- Safety and Compliance: The inclusion of fire and smoke-stop compounds highlights their commitment to building safety and compliance with stringent building codes.
Features and Benefits:
Ready Mix Compounds:
- Feature: Pre-mixed, water-based joint compound.
- Benefit: Convenient and ready to use straight from the container, saving valuable preparation time on the job site.
- Benefit: Provides a smooth, consistent finish for taping, filling, and final coats.
- Benefit: Excellent workability and good adhesion to drywall and other substrates.
- Feature: Available in various formulations (e.g., all-purpose, lightweight, topping, taping).
- Benefit: Allows users to select the optimal product for specific applications, from initial joint reinforcement to final skim coats and repairs.
Setting Compounds:
- Feature: Powdered compounds that are mixed with water on-site.
- Benefit: Offers extended working times and exceptional strength, ideal for heavy-duty applications like taping, filling large gaps, and finishing over multiple drywall panels.
- Benefit: Shrinkage is minimized, leading to a more durable and crack-resistant finish.
- Benefit: Achieve superior adhesion and hardness, creating a robust base for paint and other finishes.
- Feature: Available in different set times (e.g., fast-setting, standard).
- Benefit: Enables project managers to control workflow and schedule, allowing for faster turnaround on jobs where speed is critical.
Fire Smoke Stop Compound:
- Feature: Specialized compounds formulated to provide fire-resistance and smoke-stopping capabilities.
- Benefit: Contributes to passive fire protection by sealing joints, penetrations, and other openings in walls and ceilings, helping to prevent the spread of flames and smoke.
- Benefit: Aids in meeting building code requirements for fire safety in various construction environments.
- Benefit: Provides a durable seal that maintains its integrity under fire conditions.
Textures:
- Feature: Compounds designed specifically for creating decorative wall and ceiling textures.
- Benefit: Offers a wide range of creative possibilities for interior design, allowing users to achieve various aesthetic effects, from knockdown and orange peel to custom finishes.
- Benefit: Easy to apply with common texturing tools, providing professional-looking results for both residential and commercial projects.
Options-Styles
National Gypsum Company offers a range of finishing compounds designed to meet various drywall application needs. These products are engineered for performance and ease of use by contractors and DIYers alike.
-
Style:
National Gypsum's finishing compounds are generally categorized by their intended use and chemical composition, influencing their drying time, sandability, and suitability for specific finishing stages.
-
Options:
The product line includes several types of compounds, each with distinct characteristics:
- Ready-Mix Compounds: These are pre-mixed, ready-to-use products that save time and effort. They are typically formulated for general-purpose drywall finishing, including taping, filling, and finishing joints. Their convenience makes them a popular choice for a wide range of projects.
-
Setting Compounds: Setting compounds, also known as hot-mud or chemical-set compounds, are mixed with water and set chemically rather than drying by evaporation. This provides several advantages:
- Faster setting times, allowing for quicker application and reduced project timelines.
- Higher bond strength and reduced shrinkage, leading to more durable joints.
- Ideal for heavier fills, repairs, and situations where rapid hardening is desired.
- Available in various set times (e.g., 20, 45, 90 minutes) to accommodate different project speeds and preferences.
- Fire Smoke Stop Compound: This specialized compound is designed for specific fire and smoke stopping applications. It meets stringent building codes and is engineered to create a fire-resistant barrier, crucial for safety in various construction environments. Its formulation provides exceptional resistance to flame spread and smoke penetration.
- Textures: National Gypsum also provides compounds formulated to create decorative textures on walls and ceilings. These products allow for a variety of finishes, from subtle knockdown effects to more pronounced popcorn or stucco-like appearances, offering aesthetic versatility for interior design.
- Features & Benefits
- Homepage
- Products
- Ideas, Tips & Tools
- Specifications
- About Us
- Video
-
Green - Environmental
- Product Availability and Pricing Click here for details
-
Similar Products
- See all our Walls products.
National Gypsum Company
Plaster Systems
National Gypsum Company manufactures a broad range of lath and plaster systems and veneer plasters.
or Give us a Call
Product Summary
Construction and Materials
National Gypsum Company offers a range of products within the Walls & Finishes category, including various plaster and plaster board systems. These products are designed for interior applications, providing surfaces for walls and ceilings.
The product line encompasses:
- Plaster: This general category refers to the materials used in plastering systems.
- Veneer Plaster Boards: These are specialized gypsum boards designed to be used as a substrate for veneer plaster systems. They provide a smooth, stable surface that is receptive to plaster application.
- Veneer Basecoat Plasters: These plasters are the first layer applied in a veneer plaster system. They are formulated to provide a strong, even base, bridging joints and covering fasteners for a uniform surface.
- Veneer Finish Plasters: Applied over the basecoat, these plasters provide the final decorative and smooth surface. They are designed for aesthetic appeal and durability.
- Basecoat Plasters: This term may refer to plasters used in more traditional plastering systems, or it can also encompass the basecoat layers for veneer plaster.
- Finish Plasters: Similar to veneer finish plasters, these are the final coating for plaster walls and ceilings, offering a smooth, ready-to-decorate surface.
- Plaster Additives: These are components that can be mixed into plaster formulations to modify their properties, such as workability, strength, or setting time.
The construction of these systems typically involves the application of gypsum-based materials. Veneer plaster boards, a key component, are often manufactured with a gypsum core and a paper or fiberglass facing, designed for compatibility with plaster. The plasters themselves are typically cementitious or gypsum-based compounds, mixed with water on-site to achieve the desired consistency for application.
The materials used are selected for their performance characteristics in creating interior finishes. Gypsum, a natural mineral, is a primary component in many of these products, known for its fire-resistance and sound-dampening qualities. Aggregates, binders, and specialized additives are incorporated into the plaster formulations to achieve specific working and finished properties, such as ease of application, strength, and surface texture.
Features and Benefits
National Gypsum Company offers a comprehensive range of plaster products designed for high-quality wall and ceiling finishing. Their portfolio includes veneer plaster boards, basecoat plasters, and finish plasters, along with essential additives, providing a complete system for professional and durable finishes.
Features and Benefits
National Gypsum's plaster systems are engineered to deliver superior performance and aesthetic appeal. The veneer plaster system, for instance, offers a robust alternative to traditional drywall, providing enhanced strength, impact resistance, and sound dampening properties.
- Veneer Plaster Boards: These specialized boards serve as an ideal substrate for veneer plaster applications. They are designed for consistent performance and to work seamlessly with the accompanying plaster coats.
- Veneer Basecoat Plasters: Formulated for excellent adhesion and workability, these basecoats create a smooth, uniform surface that is ready for the finish coat. They are crucial for building thickness and strength into the plaster system.
- Veneer Finish Plasters: Providing the final aesthetic layer, these plasters offer a range of finishes, from smooth and refined to textured. They are known for their durability and resistance to cracking.
- Basecoat Plasters: Suitable for various plastering applications, these basecoats offer excellent plaster strength and a stable foundation for subsequent finishes.
- Finish Plasters: Designed for the final decorative layer, these plasters allow for diverse aesthetic possibilities and contribute to the overall resilience of the wall system.
- Plaster Additives: National Gypsum also provides additives that can be incorporated into their plaster mixes to modify properties such as set time, workability, and strength, allowing for customized performance based on specific project needs.
Core Advantages
- Enhanced Durability and Strength: National Gypsum's plaster systems are known for their inherent strength and resistance to damage, offering a longer-lasting finish compared to conventional drywall in many applications.
- Improved Sound Control: The monolithic nature of plaster finishes contributes to better sound isolation, creating quieter interior spaces.
- Seamless Finish: Plaster systems are capable of producing exceptionally smooth and seamless surfaces, free from the joint lines often associated with drywall.
- Fire Resistance: Plaster, when applied over appropriate substrates, can contribute to enhanced fire resistance ratings of wall and ceiling assemblies.
- Versatility in Application: Suitable for a wide range of interior wall and ceiling applications, from residential to commercial projects.
- Comprehensive System: National Gypsum provides a complete range of products, from the substrate to the finish, ensuring compatibility and optimal performance when used as a system.
Options-Styles
National Gypsum Company offers a comprehensive range of plaster products designed for various interior finishing applications. Their portfolio includes veneer plaster systems, basecoat plasters, and finish plasters, along with associated additives to enhance performance and usability.
Veneer Plaster Systems
Veneer plaster systems provide a durable and smooth surface suitable for a variety of decorative finishes. These systems typically consist of a basecoat applied over a suitable substrate, followed by a finish coat.
Veneer Basecoat Plasters
These are the foundational layer of the veneer plaster system, providing a strong and uniform base. They are engineered for excellent adhesion and workability, creating a smooth surface for subsequent coats.
Veneer Finish Plasters
Applied as the final layer, veneer finish plasters offer a highly refined surface. They are formulated to achieve a superior smooth finish, ready for painting or other decorative treatments. These plasters are known for their ability to create clean lines and a monolithic appearance.
Basecoat Plasters
National Gypsum Company provides a selection of basecoat plasters suitable for both traditional plaster applications and as part of their veneer plaster systems. These plasters are designed for troweling and offer excellent filling and smoothing properties, preparing walls and ceilings for final decoration.
Finish Plasters
Beyond the veneer finish plasters, the company also offers traditional finish plasters. These are used as the final coat in conventional plastering techniques and are formulated to deliver a high-quality aesthetic finish, suitable for various architectural styles.
Plaster Additives
To further customize the performance of their plaster products, National Gypsum Company offers a range of plaster additives. These additives can be incorporated into plaster mixes to modify properties such as:
- Workability
- Setting time
- Strength
- Adhesion
- Flexibility
The specific types and applications of these additives are tailored to meet the demands of different projects and environmental conditions.
- Homepage
- Products
- Accessories
- Ideas, Tips & Tools
- Specifications
- About Us
- Video
-
Green - Environmental
- Product Availability and Pricing Click here for details
-
Similar Products
- See all our Walls products.
Perma "R" Products
Perma “R” Brace SIB Wall Sheathing
Perma “R” Brace SIB offers all the benefits of our Perma “R” Brace with the added value of our stable, R5 per nominal inch GPS (Graphite Polystyrene) rigid…
or Give us a Call
Product Summary
Perma “R” Brace SIB is a lightweight, 4-in-1 structural sheathing solution that provides four layers of enforced protection against water, moisture vapor, mold, and more. All the benefits of our Perma “R” Brace with the added value of our stable, R5 per nominal inch GPS (Graphite Polystyrene) rigid foam.
Construction and Materials
Perma "R" Products offers a range of sheathing solutions designed to enhance building envelopes. Their products are engineered for performance, providing both structural integrity and a critical layer of insulation.
The core construction of Perma "R" Products' sheathing typically involves a rigid foam insulation core bonded to facers on both sides. This composite structure creates a strong yet lightweight panel that offers excellent thermal resistance.
Materials Used:
- Core Insulation: The primary insulating material is a high-performance rigid foam. The specific type of foam may vary across their product lines, but commonly includes expanded polystyrene (EPS) or extruded polystyrene (XPS), known for their excellent R-values and moisture resistance.
- Facings: Both sides of the foam core are typically covered with durable facings. These facings provide structural support, a nailing surface, and act as a vapor/air barrier depending on the specific product. Common facing materials include:
- Fiber-reinforced paper
- Foil
- Specialty coatings designed for specific performance characteristics such as enhanced moisture resistance or fire retardancy.
The manufacturing process involves carefully bonding the facings to the rigid foam core under controlled conditions, ensuring a consistent and high-quality product. This integral construction eliminates the need for separate sheathing and insulation layers in many applications, simplifying installation and improving overall building performance.
Features and Benefits
Introducing Perma "R" Products' premium line of sheathing solutions, engineered to provide exceptional performance and durability for your construction projects. Designed for builders and homeowners who demand the best, our sheathing products offer a superior foundation for walls and finishes, ensuring structural integrity and enhanced energy efficiency.
Core Advantages
- Unmatched Strength and Stability: Perma "R" Products' sheathing is built to last, offering robust support that contributes to the overall structural integrity of your building.
- Enhanced Thermal Performance: Integrate superior insulation properties directly into your wall system, leading to significant energy savings and improved occupant comfort.
- Ease of Installation: Designed with the contractor in mind, our sheathing is lightweight and easy to handle, streamlining the construction process and reducing labor time.
- Versatile Application: Suitable for a wide range of residential and commercial building projects, providing a reliable base for various interior and exterior finishes.
- Durability and Longevity: Constructed with high-quality materials, Perma "R" Products' sheathing resists moisture and environmental factors, ensuring long-term performance and value.
Features and Benefits
Structural Integrity and Durability
Perma "R" Products offers sheathing designed to be the backbone of your building's structure. Our materials are engineered for superior strength, providing a solid and stable framework that can withstand the demands of construction and the elements over time. This robust performance translates to enhanced building durability, reducing the likelihood of structural issues and providing peace of mind for years to come.
Exceptional Thermal Performance
Go beyond traditional sheathing with Perma "R" Products' advanced thermal insulation capabilities. Our sheathing solutions are integrated with high-performance insulation, creating a continuous thermal barrier that significantly reduces heat transfer. This feature leads to:
- Reduced Energy Costs: By minimizing heat loss in the winter and heat gain in the summer, you'll see a noticeable reduction in your heating and cooling bills.
- Improved Indoor Comfort: Maintain a consistent and comfortable temperature throughout your building, regardless of external weather conditions.
- Enhanced Building Envelope: Contribute to a more airtight and efficient building envelope, minimizing drafts and improving overall energy performance.
Streamlined Construction Process
We understand that efficiency is key in the construction industry. Perma "R" Products' sheathing is designed for ease of use, allowing for faster installation without compromising quality. Key benefits include:
- Lightweight Design: Easier to transport, handle, and maneuver on job sites, reducing physical strain on installation crews.
- Simple Cutting and Fitting: Our materials are designed for straightforward cutting and integration, minimizing waste and maximizing productivity.
- Reduced Installation Steps: Combining sheathing and insulation into a single product can simplify the construction sequence, saving valuable time and labor.
Versatile and Reliable
Perma "R" Products' sheathing is a versatile choice for a wide array of building applications. Whether you are working on new construction or a renovation project, our sheathing provides a dependable surface for:
- Exterior Walls: An ideal substrate for various siding materials, providing a weather-resistant and structurally sound exterior.
- Interior Walls: Can be used in interior applications to enhance acoustic performance and thermal comfort.
- Substrate for Finishes: Creates a smooth and stable surface ready for drywall, plaster, or other interior and exterior finishes.
By choosing Perma "R" Products, you are investing in a high-quality sheathing solution that delivers superior strength, exceptional thermal performance, and efficient installation, making it an invaluable component for any building project.
Options-Styles
Perma "R" Products offers a range of sheathing solutions designed to enhance wall performance and provide structural integrity. Their products are engineered to be an integral part of the building envelope, contributing to energy efficiency and durability.
The core of Perma "R" Products' sheathing offerings revolves around rigid foam insulation panels. These panels are designed to provide a continuous layer of thermal resistance, minimizing thermal bridging and improving the overall R-value of the wall assembly. This can lead to reduced energy consumption for heating and cooling.
Key features and options available within the Perma "R" Products sheathing line include:
- Material Composition: The sheathing is typically constructed from extruded polystyrene (XPS) foam. XPS is known for its high compressive strength, low water absorption, and excellent thermal insulation properties.
- Insulation Value (R-value): The specific R-value will vary depending on the thickness of the panel. Thicker panels offer higher insulation values, providing greater thermal performance.
- Structural Integrity: Perma "R" Products sheathing panels are designed to provide structural bracing for the wall framing. They contribute to shear strength, helping the wall resist lateral forces like wind loads.
- Vapor Permeability: The permeability of the sheathing is a consideration for moisture management within the wall assembly. Specific product data would detail this characteristic.
- Panel Sizes: The products are typically available in standard sheathing panel dimensions, designed for ease of installation and compatibility with conventional framing methods.
- Edge Details: Panels may feature specific edge profiles, such as shiplap or straight edges, to facilitate a tight fit and create a continuous insulating layer.
- Facings: Some sheathing products may incorporate facings on one or both sides. These facings can provide additional benefits such as moisture resistance, enhanced structural performance, or a suitable surface for adhesives.
Perma "R" Products aims to provide builders and contractors with a reliable and effective sheathing solution that addresses both thermal and structural requirements in modern construction. Their focus is on delivering products that contribute to building performance and occupant comfort.
- Homepage
- Products
- Features
- Specifications
- Instructions
- About Us
- Product Availability and Pricing Click here for details
-
Similar Products
- See all our Walls products.
Perma "R" Products
Perma “R” Brace Wall Sheathing
Perma “R” Brace is a cost-saving, price stable, lightweight sheathing with a composite core and more moisture resistance alternative to OSB. Install the sheathing and…
or Give us a Call
Product Summary
Perma “R” Brace incorporates an air and moisture barrier on both sides of our light-weight structural sheathing for a cost-saving replacement for OSB. Saving on labor and material costs, our sheathing line offers a better alternative to OSB and other expensive, heavier panel system competitors.
Construction and Materials
Perma "R" Products offers a range of sheathing solutions designed for walls and finishes, providing structural integrity and thermal performance. The specific construction and materials employed will vary depending on the particular product line, but general principles of rigid foam insulation and facing materials are common across their offerings.
These sheathing products are typically constructed by bonding a rigid foam insulation core between protective facers. The core provides the primary insulating value, helping to reduce thermal bridging and improve the overall energy efficiency of a building envelope.
Construction Details:
- Rigid Foam Core: The core is usually composed of expanded polystyrene (EPS), extruded polystyrene (XPS), or polyisocyanurate (polyiso) foam. Each type offers different levels of insulation value (R-value), moisture resistance, and compressive strength.
- Facing Materials: The facers serve to protect the foam core, provide a surface for attachment of other building components, and can contribute to the structural properties of the sheathing. Common facing materials include:
- Fiber-reinforced paper facers
- Glass-fiber reinforced facers
- OSB (Oriented Strand Board) facers for enhanced structural rigidity
- Aluminum foil facers for radiant barrier properties
- Adhesion: A strong adhesive is used to bond the facers to the foam core, ensuring a cohesive and durable panel.
- Panelization: The sheathing is manufactured in standardized panel sizes for ease of installation and efficient coverage of wall areas.
Materials Used:
- Insulation Core:
- Expanded Polystyrene (EPS)
- Extruded Polystyrene (XPS)
- Polyisocyanurate (Polyiso)
- Facing Materials:
- Paper
- Fiberglass
- Oriented Strand Board (OSB)
- Aluminum Foil
- Adhesives: Specialized bonding agents to ensure permanent adhesion between core and facers.
The combination of these materials and construction methods results in sheathing products that are lightweight, easy to handle and cut on site, and contribute significantly to the thermal performance and structural stability of walls. Specific product datasheets and technical guides from Perma "R" Products would provide detailed information on the R-value, compressive strength, fire performance, and other key specifications for each individual sheathing product.
Features and Benefits
Perma "R" Products Sheathing: Superior Building Envelope Performance
Perma "R" Products offers innovative sheathing solutions designed to enhance the structural integrity and energy efficiency of your building envelope. Our products are engineered for durability and performance, providing a robust barrier against the elements while contributing to a more comfortable and cost-effective structure.
Key Features and Benefits:
- Structural Strength: Perma "R" Products sheathing provides essential structural support for walls, contributing to the overall stability and longevity of the building.
- Thermal Insulation: Our sheathing incorporates advanced insulation properties, creating a continuous thermal barrier that significantly reduces heat transfer. This leads to lower energy consumption for heating and cooling, translating into substantial cost savings for building owners and occupants.
- Air and Vapor Control: Designed to minimize air leakage, Perma "R" Products sheathing helps maintain consistent indoor temperatures and improves indoor air quality by preventing unwanted drafts and moisture infiltration. This contributes to a healthier and more comfortable living or working environment.
- Moisture Resistance: Our sheathing products are formulated to resist moisture, helping to protect the building structure from water damage and the associated issues of mold and mildew growth.
- Ease of Installation: Perma "R" Products sheathing is designed for straightforward installation, helping to streamline the construction process and potentially reduce labor costs.
- Durability and Longevity: Built to withstand the rigors of construction and the demands of time, our sheathing offers long-lasting performance, ensuring a reliable building envelope for years to come.
Core Advantages of Perma "R" Products Sheathing:
- Enhanced Energy Efficiency: By providing superior insulation and air sealing capabilities, Perma "R" Products sheathing actively contributes to reducing energy bills and minimizing the carbon footprint of a building.
- Improved Building Durability: The robust construction and moisture-resistant properties of our sheathing protect the structural integrity of the building from environmental factors, leading to a longer lifespan and reduced maintenance needs.
- Comfortable Indoor Environments: The combination of thermal performance and air sealing creates a more stable and comfortable indoor climate, free from drafts and temperature fluctuations.
- Streamlined Construction: The ease of installation offered by Perma "R" Products sheathing can contribute to faster project completion times and a more efficient build process.
Options-Styles
Perma "R" Products offers a robust selection of sheathing solutions designed to enhance the structural integrity and thermal performance of your building projects. The company's commitment to quality and innovation is evident in their product lines, which cater to a variety of construction needs.
The primary sheathing product line from Perma "R" Products focuses on rigid foam insulation boards. These boards serve a dual purpose, acting as both a structural sheathing and a continuous layer of insulation, thereby improving energy efficiency and reducing thermal bridging.
Style and Options
Perma "R" Products offers its sheathing in several key styles and configurations, each designed to meet specific project requirements:
- Insulation Type: The core of Perma "R" Products' sheathing is its advanced rigid foam insulation. This typically includes expanded polystyrene (EPS) and extruded polystyrene (XPS) foam cores, known for their high R-values and durability.
-
Facing Materials: The foam cores are often faced with various materials to enhance their performance and compatibility with different building systems. These facings can include:
- Fiberglass or cellulose mats
- Foil facings
- Other proprietary laminates
- Panel Thickness: Perma "R" Products provides a range of panel thicknesses. The selection of thickness directly impacts the R-value of the sheathing and its structural capabilities. Thicker panels offer higher insulation values and greater rigidity.
- Panel Size: The sheathing panels are available in standard construction sizes, designed for efficient installation and coverage of large surface areas. Common dimensions are typically found in lengths and widths suitable for wall and roof applications.
- Edge Details: Depending on the specific product, Perma "R" Products' sheathing may feature different edge details, such as square edges or shiplap edges, to facilitate a tight, interlocking fit, minimizing gaps and improving overall performance.
-
Performance Characteristics: Beyond insulation, Perma "R" Products' sheathing is engineered for:
- Structural Strength: Providing a rigid substrate for siding, roofing, and interior finishes.
- Moisture Resistance: Offering protection against water intrusion and managing vapor drive.
- Durability: Withstanding the rigors of construction and long-term environmental exposure.
The specific style and options available will vary by product line, but the overarching goal of Perma "R" Products is to deliver high-performance sheathing that contributes to a more comfortable, energy-efficient, and durable building envelope.
- Homepage
- Products
- Features
- Specifications
- Instructions
- About Us
- Product Availability and Pricing Click here for details
-
Similar Products
- See all our Walls products.
USG - Plasters & Joint Compounds
Plasters & Joint Compounds
USG manufactures a wide array of plasters, ready-mixed and dry joint compounds tailored to your exacting preferences and high standards for the best in finishing.
or Give us a Call
Product Summary
USG manufactures a wide array of plasters, ready-mixed and dry joint compounds tailored to your exacting preferences and high standards for the best in finishing.
Construction and Materials
USG plasters and joint compounds are engineered for superior performance in wall and ceiling finishing applications. These products are formulated to create smooth, durable surfaces ready for paint, wallpaper, or other decorative finishes.
The core composition of USG plasters and joint compounds typically involves a blend of gypsum, binders, and rheology modifiers. Gypsum provides the bulk and fire-resistance properties, while binders ensure adhesion and strength. Rheology modifiers are crucial for achieving the desired consistency, workability, and sandability.
Specific material components and their functions can vary depending on the exact product within the USG line. For example:
- Gypsum: A naturally occurring mineral that forms the base of most plaster and joint compound products, offering fire resistance and structural integrity.
- Cementitious Materials (in some formulations): May be included for enhanced durability, water resistance, or faster setting times.
- Polymers and Binders: Synthetic resins and polymers are often incorporated to improve adhesion to various substrates, flexibility, and crack resistance.
- Cellulose Fibers: Can be added to provide reinforcement and reduce shrinkage.
- Thickeners and Stabilizers: Ensure a consistent texture and prevent separation of components during storage and application.
- Preservatives: Help to maintain the product's shelf life and prevent microbial growth.
The construction and application of USG plasters and joint compounds involve several stages:
- Mixing: Products are typically mixed with water to achieve a workable paste. The exact water-to-product ratio is critical for optimal performance and is specified in the product's application instructions.
- Application: The mixed material is applied using various tools such as trowels, knives, and sprayers. Depending on the product, multiple coats may be required to build thickness, fill gaps, or create the desired surface finish.
- Drying/Curing: Once applied, the material dries and cures through a combination of water evaporation and chemical setting. Drying times can vary based on ambient humidity, temperature, and the thickness of the application.
- Finishing: After drying, the surface is typically sanded to achieve a smooth, uniform finish. This prepares the wall or ceiling for subsequent decorative treatments.
USG offers a range of specialized plasters and joint compounds designed for specific applications, including:
- All-purpose joint compounds: Versatile for taping, filling, and finishing drywall.
- Lightweight joint compounds: Easier to apply and sand, ideal for interior finishing.
- Setting-type joint compounds: Offer fast setting and high strength, suitable for thicker fills and repairs.
- Plasters: Designed for traditional plaster applications, providing durable and aesthetically pleasing finishes on walls and ceilings.
The specific materials and construction methods will adhere to industry standards for quality and performance, ensuring that USG products meet the demands of professional contractors and DIY enthusiasts alike.
Features and Benefits
USG offers a comprehensive line of plasters and joint compounds designed to deliver superior performance and a flawless finish for interior walls and ceilings. Engineered for ease of use and exceptional durability, USG's finishing products are trusted by professionals for a wide range of construction and renovation projects.
Key Features and Benefits
- Wide Range of Products: USG provides a diverse selection of joint compounds and plasters to suit various applications, from basic drywall finishing to premium decorative finishes.
- Ease of Application: Formulated for optimal workability, USG products ensure smooth spreading, easy sanding, and consistent results, reducing labor time and effort.
- Exceptional Durability: Once cured, USG plasters and joint compounds create strong, resilient surfaces that resist cracking and damage, ensuring a long-lasting finish.
- Superior Finish Quality: Achieve a professional, seamless appearance with USG's advanced formulations that minimize imperfections and provide an ideal base for paint, wallpaper, or other decorative treatments.
- Versatility: Suitable for new construction, remodeling, and repair work, USG's finishing products are adaptable to various project requirements.
- Performance-Driven Formulations: Developed with advanced material science, USG's products are engineered to meet the demanding standards of the building industry.
Core Product Advantages
The core advantages of USG's plasters and joint compounds lie in their ability to streamline the finishing process while guaranteeing a high-quality, durable outcome. Professionals rely on USG for:
- Time Savings: The excellent workability and quick drying times of many USG products contribute to faster project completion.
- Reduced Rework: The consistent quality and reliability of USG formulations minimize the need for costly and time-consuming touch-ups or repairs.
- Professional Aesthetics: USG products enable the creation of smooth, even surfaces that enhance the overall visual appeal of interior spaces.
- Long-Term Value: The inherent strength and durability of USG finishes ensure that the investment in these materials provides lasting performance and protection.
Options-Styles
USG offers a comprehensive line of plasters and joint compounds designed to provide a smooth, durable finish for interior walls and ceilings. These products are essential for achieving professional-looking results in both new construction and renovation projects.
Product Styles
USG's plasters and joint compounds are available in a variety of formulations to suit different application needs and desired finishes. The primary styles can be categorized as follows:
- All-Purpose Joint Compounds: These are versatile compounds suitable for a wide range of tasks, including taping, filling, patching, and finishing drywall. They are known for their ease of use, excellent adhesion, and sandability.
- Lightweight All-Purpose Joint Compounds: Offering a lighter weight than traditional all-purpose compounds, these products are easier to spread and sand, reducing user fatigue. They are ideal for larger areas and multiple coats.
- Topping Compounds: Specifically formulated for the final finishing coats, topping compounds provide an exceptionally smooth surface ready for paint or other decorative finishes. They offer superior workability and a finer finish.
- All-Purpose Compounds for Machine Application: Designed for use with automatic drywall tools, these compounds offer optimal flow and consistency for efficient, high-volume applications.
- Setting-Type Joint Compounds: These compounds harden through a chemical setting process rather than drying. They are ideal for heavy fills, repairing large holes, and are often preferred for their quick setting times and reduced shrinkage, making them excellent for corner beads and embedded tape.
- Patching Compounds: Created for small repairs and touch-ups, these compounds are easy to apply and provide a quick solution for minor damage.
- Level 5 Finish Compounds: Engineered to meet the highest finishing standards, these compounds are designed to create an exceptionally smooth and uniform surface, often required for high-gloss paints and critical lighting conditions.
- Plasters: USG also offers traditional plasters, which are cementitious or gypsum-based materials used for creating durable, monolithic surfaces. These can include veneer plasters for covering gypsum panels or traditional hardwall plasters for plaster-over-lath applications.
Product Options and Features
Within these styles, USG provides a range of options to enhance performance and application characteristics:
- Ready-Mixed vs. Powdered: Many joint compounds are available in a ready-mixed form for immediate use, while others come in powdered form, requiring mixing with water on-site. Powdered compounds often offer extended working times and can be mixed to the desired consistency.
- Sandability: Products vary in their ease of sanding, with some formulations designed for minimal dust creation and effortless sanding.
- Shrinkage: Some compounds are formulated to minimize shrinkage during the drying process, which is particularly important for deep fills and repairs.
- Drying Time: Different products have varying drying times, allowing users to select compounds that best fit their project schedule. Setting-type compounds offer significantly faster hardening.
- Adhesion: All USG joint compounds are formulated for excellent adhesion to drywall, plaster, and previously painted surfaces.
- Workability: Ease of spreading, feathering, and tool handling is a key consideration, with lightweight and topping compounds often excelling in this area.
- Durability and Strength: The finished product provides a hard, durable surface resistant to cracking and impact.
- Mold and Moisture Resistance: Some specialized compounds may offer enhanced resistance to mold and moisture, suitable for specific environmental conditions.
- Homepage
- Products
- Ideas, Tips & Tools
- Specifications
- Instructions
- Warranty
- About Us
- Video
- Product Availability and Pricing Click here for details
-
Similar Products
- See all our Walls products.